Manufacturing and Testing Suites
The hardware fabrication area is designed to support various functions: machining and manufacturing, additive manufacturing, and electronics design and testing. These on-site facilities enable researchers and engineers to quickly and efficiently bring their ideas to life, fostering innovation in product development and hardware device testing. The suite is equipped with advanced hardware development tools, including the Markforged Metal X (a metal 3D printer) and Formlabs Form 2 printers, offering robust capabilities for prototyping plastic, metal, and fiber-reinforced parts. Mechanical fabrication resources include a Haas CNC mill, a JET lathe, a ProtoMAX waterjet cutter, and a Universal Laser PLS6.150D 150W laser cutter, providing exceptional versatility for custom part creation. For electrical fabrication, we provide a range of equipment, including mixed signal oscilloscopes, BNC function generators, spectrum analyzers, and general-purpose soldering stations, along with a Nano Rework station for delicate tasks. Additional equipment for circuit board assembly, such as a BGA rework system and a reflow oven, complements the suite's capabilities in RF electronics testing. Specialized equipment for acoustic, vibration, and EMI chamber testing is also available. These resources help researchers and corporate partners from various disciplines to iterate designs, conduct rigorous testing, and advance innovative solutions in a dynamic and well-equipped environment.
For more information on how to get involved, contact:
Catherine Bouthillier
cbouthillier@wpi.edu
(M) 860-428-6840
(O) 508-831-4653















We offer on-site mechanical and electrical fabrication facilities so that users can iterate designs quickly and efficiently...
- Markforged Mark Two, and Formlabs Form 2 printers for prototyping plastic and fiber-reinforced parts
- Mechanical fabrication and prototyping with Haas CNC mill, lathe, ProtoMAX small format waterjet cutter, and Universal Laser PLS6.150D 150W laser cutter
- Mixed signal oscilloscopes, function generators, and spectrum analyzers
- General purpose soldering stations and Nano Rework station
- Circuit board assembly with BGA rework system, and reflow oven
- RF electronics test equipment
- Acoustic, vibration, and EMI chamber capabilities
Selected Research Publications Utilizing the Facility:
- X. Ma et al., "Feasibility of Pointcloud-based Ultrasound-CT Registration towards Automated, Robot-Assisted Image-Guidance in Spine Surgery*," 2024 International Symposium on Medical Robotics (ISMR), Atlanta, GA, USA, 2024, pp. 1-7, doi: 10.1109/ISMR63436.2024.10586071.
- C. J. Nycz, T. Bützer, O. Lambercy, J. Arata, G. S. Fischer and R. Gassert, "Design and Characterization of a Lightweight and Fully Portable Remote Actuation System for Use With a Hand Exoskeleton," in IEEE Robotics and Automation Letters, vol. 1, no. 2, pp. 976-983, July 2016, doi: 10.1109/LRA.2016.2528296.
- F. Tavakkolmoghaddam, C. Bales, Y. Wang, Z. Zhao and G. S. Fischer, "Design and Evaluation of Bidirectional Continuous Rotation and Variable Curvature Needle Steering Algorithm," 2023 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS), Detroit, MI, USA, 2023, pp. 10315-10322, doi: 10.1109/IROS55552.2023.10342431.
- F. Tavakkolmoghaddam et al., "Passive Model-based Error Compensation For Beveled-tip Needle Deflection," 2023 International Symposium on Medical Robotics (ISMR), Atlanta, GA, USA, 2023, pp. 1-7, doi: 10.1109/ISMR57123.2023.10130217.
- S. Gao et al., "Laparoscopic Photoacoustic Imaging System Based on Side-Illumination Diffusing Fibers," in IEEE Transactions on Biomedical Engineering, vol. 70, no. 11, pp. 3187-3196, Nov. 2023, doi: 10.1109/TBME.2023.3279772.
Selected Patents Utilizing the Facility:
- Attachment mechanism for using an endoscope with a surgical robot
Z Zhao, GU Anne, CJ Nycz, F Tavakkolmoghaddam, PM Saint-Preux
US Patent App. 18/201,431 - Optical actuator
GS Fischer, PA Carvalho, Z Zhao, CJ Nycz
US Patent App. 17/616,136